Wire Harness Assemblies
Compatible Cable provides custom wire harness assemblies for OEMs, contract manufacturers, and industrial applications. We build from customer drawings, bills of materials, specifications, existing samples, and evolving prototype designs using connector systems from manufacturers including Molex, JST, TE Connectivity, Amphenol, Switchcraft, LEMO, and others.
Whether you’re refining a new design or scaling an established product, we support projects from prototype and first article builds through production with flexible domestic and offshore manufacturing options.
Built to Your Specifications
Our custom wire harness assemblies range from simple point-to-point wiring to complex multi-branch harnesses for power distribution, signal transmission, and control systems. We support a wide range of wire types, connector systems, protective coverings, and identification methods to meet your project’s electrical and mechanical requirements.
Capabilities Include
- Point-to-point and complex multi-branch wire harness assemblies
- Precision multi-conductor crimping, terminal-to-wire application, and automated wire stripping
- Power, signal, and control wiring for rugged industrial applications
- Molex, JST, TE Connectivity, Amphenol, Switchcraft, LEMO, and other leading connector systems
- Direct-to-wire inkjet marking, continuous wire identification, and custom branch labeling
- Protective sleeving, specialized heat shrink, and custom wire braiding options
- 100% circuit continuity testing and automated harness wiring analyzer verification
Applications
Custom wire harness assemblies support a wide range of OEM equipment requiring reliable power, signal, and control connections. From internal equipment wiring to complex electromechanical systems, wire harnesses are configured to meet the unique electrical and mechanical requirements of each application.
Common Applications
- Internal equipment wiring
- Power distribution systems
- Control panels and electrical enclosures
- Sensor and actuator connections
- Human Machine Interfaces (HMI)
- Machine and equipment interconnects
- OEM equipment subassemblies
- Multi-component electrical systems
Custom Wire Harness Assembly Configurations
From simple power connections to complex multi-branch assemblies, every wire harness is manufactured to meet the specific electrical, mechanical, and environmental requirements of your application.
| Wire Harness Type | Typical Applications |
|---|---|
| Power Harnesses | Power distribution for industrial equipment, electronics, machinery, and OEM products. |
| Signal Harnesses | Sensors, controls, communication systems, and low-voltage signal transmission. |
| Multi-Branch Harnesses | Multiple connection points for complex equipment and integrated systems. |
| Panel & Equipment Wiring | Control panels, instrumentation, operator interfaces, and electrical enclosures. |
| Circular & Specialty Connector Harnesses | Rugged and sealed connector applications for demanding operating environments. |
| Custom OEM Wire Harnesses | Built to customer drawings, specifications, and BOMs for virtually any application. |
Wire Harness Assemblies We've Built
Wire harnesses can range from simple point-to-point wiring to complex, multi-branch assemblies connecting several components within a system. The examples below reflect a small sample of the custom configurations we’ve delivered for power distribution, signal transmission, sensors, controls, and internal equipment wiring.
Additional Assembly Services
Many customers who wire harness assemblies also source additional custom assembly solutions from Compatible Cable.
Frequently Asked Questions
How can we help you today?
Have questions about custom wire harness assemblies, production capabilities, or ordering? Find answers below or contact our team directly.
What types of wire harness assemblies do you build?
We manufacture custom wire harness assemblies for power distribution, signal transmission, industrial controls, robotics, transportation, medical devices, electronics, and many other OEM applications. Every assembly is built to your exact specifications.
Can you build from our drawings and specifications?
Yes. We regularly provide wire harness assemblies from customer drawings, bills of materials (BOMs), specifications, and existing samples.
Do you support prototype and production builds?
Absolutely. We support prototype development, first article builds, low-volume production, and full-scale manufacturing programs, allowing customers to scale as project requirements evolve.
Can you source connectors and components?
Yes. We source original components from leading manufacturers and can recommend approved equivalent alternatives when appropriate to help improve availability or reduce costs.
Tell us about your project. If you need a prototype, production run, or help identifying the right solution, give us a call today or complete the form. We’ll follow up quickly.
- 1-888-415-1115
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Compatible Cable Inc.
5046 Commercial Circle, Suite B
Concord, CA 94520
Flexible manufacturing solutions to meet your timeline, budget, and production requirements.
Supporting your project from first articles through full-scale production with consistent quality.
Industry-recognized workmanship for custom cable assemblies and wire harnesses built to specification.
Founded in 2009, delivering custom cable assembly expertise backed by 50+ years of combined experience.